Numerical investigation of the effects of gas-liquid ratio on the spray characteristics of liquid-centered swirl coaxial injectors

Abstract We investigate the effects of gas-liquid ratio (GLR) on the spray and atomization process of a liquid-centered swirl coaxial injector using the coupled level-set and volume of fluid (CLSVOF) method. The flow field, gas-liquid interaction, and breakup of liquid film during adaptive mesh refinement are evaluated and analyzed. The results show that, with the increase of GLR, the atomization process becomes dominated successively by the instability of the liquid film, strong gas-liquid interaction and spray self-pulsation. Moreover, more droplets are found near the center of the spray cone while the spray angle decreases. The inclined surface waves on the liquid film may be formed owing to Rayleigh-Taylor instability. When GLR is relatively large, holes are produced and break up on the liquid film due to the high velocity of the gas. Then, the gas-liquid interaction pushes small droplets towards the center of the spray cone, while large droplets and ligaments distribute on the periphery of the spray. With even larger GLRs, self-pulsation occurs, which is found to determine the flow structures inside the spray cone and to generate, shed and dissipate vortices periodically. Furthermore, when self-pulsation occurs, the near-field pressure and mass flow rate fluctuations increase rapidly.