The wear analysis model and rock-breaking mechanism of a new embedded polycrystalline diamond compact

Polycrystalline diamond layer peel-off is a hot topic in oil and gas drilling engineering. When an integrated polycrystalline diamond compact cutter suffers overload, there is a rapid decline in its rock-breaking performance and drilling rate of penetration. To modify the comprehensive performance of polycrystalline diamond compact, we innovatively propose a new embedded polycrystalline diamond compact. According to geometric analysis theory combined with the linear combination rule, the three typical embedded design schemes – the imitation palm-shaped, imitation Z-shaped and ring-embedded designs – are discussed. The influences of the number, size, location and combination of the embedded polycrystalline diamond layer on the polycrystalline diamond compact wear mechanism and rock-breaking performance are analysed. The results show that the embedded element and carbide matrix are combined by brazing welding, which not only exerts high abrasion resistance on the polycrystalline diamond layer but also combi...