CSM-3. 2. 2: characterizing and improving the toughness of thick-sectioned 2-1/4 Cr-1Mo electroslag weldments

The electroslag welding process produces large single pass welds by consuming a wire electrode in an ohmically heated flux pool. The process has been particularly appealing for thick-section welding because of its high deposition rate. The welding potential and electrode velocity control the deposition rate, heat input, and thermal history of the heat affected zone. The electrode polarity, current density, and flux and metal compositions control electrochemical reactions which have a dominant influence on the weld metal chemistry. The post weld heat treatment strongly affects the final mechanical properties of the weldment, especially in 2-1/4 Cr-1Mo steel. The objective of this program is to characterize the effects of process variables, chemical variables, and post weld heat treatment, and to apply straight-foreword metallurgical knowledge in optimizing the properties of 4-inch thick 2-1/4 Cr-1Mo steel electroslag weldments.