Novel Strategy Involving Surfactant–Polymer Combinations for Enhanced Stability of Aqueous Teflon Dispersions

Among various polymers, the Teflon surface possesses extreme hydrophobicity (low surface energy), which is of great interest to both industry and academia. In this report, we discuss the stability of aqueous Teflon dispersions (particle size range of 100–3000 nm) formulated by a novel strategy that involves distinct combinations of surfactant and polymer mixtures for dispersion stabilization. As a first step, the hydrophobic Teflon particles were wetted using a range of surfactants (ionic, Triton, Brij, Tween, and Pluronic series) bearing different hydrophobic–lipophilic balance (HLB) and further characterized by contact angle and liquid penetration in packed powder measurements. The interaction between hydrophobic chains of surfactants and the Teflon particle surface is the driving force resulting in wetting of the Teflon particle surface. Further, these wetted particles in aqueous solutions were mixed with various polymers, for example, poly(vinyl alcohol) (PVA), polyvinylpyrrolidone (PVP), hydroxyethyl...