Self assembly of nanoislands on YSZ-(001) surface: a mechanistic approach toward a robust process.

We experimentally investigate the mechanism of formation of self-assembled arrays of nanoislands surrounding dopant sources on the (001) surface of yttria-stabilized zirconia. Initially, we used lithographically defined thin-film patches of gadolinia-doped ceria (GDC) as dopant sources. During annealing at approximately one-half the melting temperature of zirconia, surface diffusion of dopants leads to the breakup of the surface around the source, creating arrays of epitaxial nanoislands with a characteristic size (∼100 nm) and alignment along elastically compliant directions, ⟨110⟩. The breakup relieves elastic strain energy at the expense of increasing surface energy. On the basis of understanding the mechanism of island formation, we introduce a simple and versatile powder-based doping process for spontaneous surface patterning. The new process bypasses lithography and conventional vapor-source doping, opening the door to spontaneous surface patterning of functional ceramics and other refractory materi...