Electromagnetic absorbing property of the flaky carbonyl iron particles by chemical corrosion process

Abstract The flaky carbonyl iron particles (CIPs) were prepared using a milling process at the first step, then the chemical corrosion process was done to optimize the particle shape. The particle morphology was characterized by the scanning electron microscopy, the static magnetic property was evaluated on a vibrating sample magnetometer and X-ray diffraction (XRD) patterns were done to analyze the particle crystal grain structure. The complex permittivity and permeability were measured using a vector network analyzer in the frequency range of 2–18 GHz and the reflection loss (RL) was calculated. The results showed that the saturation magnetization value of the CIPs decreased as the CIPs was corroded to the small flakes in chemical corrosion process. The diffraction peaks of the single α-Fe existed in the XRD pattern of CIPs, and the characteristic peaks was more obvious and the intensity of the diffraction pattern was lower by corrosion. The permittivity and the permeability of the corroded milling CIPs was a little larger than the milling CIPs, it was due to the larger aspect ratio based on the fitting calculation process. At thickness 0.6 mm and 0.8 mm, the corroded milling CIPs composite had the better absorbing property than the other two samples. The frequency band (RL