AE monitoring and data analysis for large spherical tanks

The successful assessment of structural integrity by means of AE depends on the quality of the recorded AE data and on correct post-test data analysis. AE monitoring and signal analysis of tests on two large, spherical tanks were carried out using a 32-channel AE system (Spartan, from PAC, USA). Water pressurization was used on one, whilst the other was tested on-line. The effects of both the residual and loading stresses on the surface-opening cracks produced by multiple welding passes were assessed by means of AE. AE measurements generally take a rather long time and background noise cannot always be restricted during the test period (a major problem with on-line testing). It is possible to improve the detection of AE in the field by varying the pressure of the operating medium by 10% P (P = operating pressure of tank). The relationship between the source (a crack growing with load changes) and its associated AE parameters is also discussed.