EVALUATION OF CARBON-FIBRE-REINFORCED PEEK AS MATERIAL FOR INTERVERTEBRAL DISC REPLACEMENT

Summary Statement To evaluate carbon-fiber-reinforced PEEK as alternative biomaterial for total disc arthroplasty a closed loop between biotribology (in vitro), application of sterile particle suspensions in the epidural space of rabbits and biological response in vivo was established. Introduction To prevent adjacent level degeneration in the cervical spine, total disc arthroplasty (TDA-C) remains an interesting surgical procedure for degenerative disc disease. Short- or midterm complications are migration, impaired post-operative neurological assessment due to artefacts in x-ray and MRI diagnosis and substantial rates of heterotopic ossification. The idea was to create a TDA-C design based on a polymer-on-polymer articulation to overcome these limitations of the clinically established metal-on-polyethylene designs. The objective of our study was to characterise the biotribological behaviour of an experimental cervical disc replacement made out of carbon-fiber-reinforced (CFR) PEEK and evaluate the biological response of particulate wear debris in the epidural space in vivo. Materials & Methods In vitro wear simulation acc. to ISO 18192-1 was performed for 10 million cycles on a clinically established TDA-C device (Aesculap, Tuttlingen) made of cobalt-chromium-on-polyethylene in a direct comparison to an experimental disc prototype made of CFR-PEEK. An estimation of particle size and morphology was done acc. to Affatato et al. [5] and sterile suspensions of comparable particles (size 90% Results The gravimetric wear rate was for the cobalt-chromium-on-polyethylene TDA-C device as a clinical reference 1.0 ± 0.1 mg/ million cycles, compared to 0.02 ± 0.02 mg/ million cycles for the experimental CFR-PEEK articulation (p Conclusion A closed loop between biotribology (in vitro), application of sterile particle suspensions in the epidural space of rabbits and biological response in vivo was established to evaluate carbon-fiber-reinforced PEEK as alternative biomaterial for total disc arthroplasty.