Effect of subsequent tension and annealing on microstructure evolution and strength enhancement of friction stir welded Mg alloys

Abstract Friction stir welded (FSW) Mg alloys normally exhibit a lower yield strength compared with the base materials, which is a drawback for their application as structure materials. In this study, subsequent tension along the transverse direction (TD) and then annealing were applied on FSW AZ31 alloys to modify the microstructure and texture in weld zone and to improve the joint strength. The results showed that by subsequent tension ~4.5% strain along TD and then annealing, the yield strength (YS) could be greatly enhanced for the FSW AZ31 alloys. Specifically the YS was improved from ~86 to ~177 MPa by subsequent 4.5% tension and then reduced to ~156 MPa after annealing. For the initial joint sample, fracture occurred in the stir zone (SZ) side during the transverse tensile test. But after subsequent tension, all the samples fractured in the base materials (BMs) whether subjected to annealing or not. The microstructure and texture evolutions after subsequent tension and annealing were examined by electron backscatter diffraction (EBSD) to understand the underlining mechanisms for the improved mechanical properties. It revealed that a lot of {10−12} extension twins were generated in the SZ side by 4.5% tension along TD, which significantly refined the grains in the SZ side and rotated the grains from soft to hard orientations for the transverse tensile test. Therefore, the formation of {10−12} twin lamellae had significant hardening effects on further transverse tensile tests. Schmid factor (SF) analysis revealed that the texture change by subsequent tension had much more impact on the activation of {10−12} extension twinning than basal slip for the transverse tensile test. This might affect the competition of extension twinning and basal slip and reduce the deformation incompatibility in the SZ side, which was beneficial for the improvement of mechanical properties. Nevertheless the present study showed that it was efficient to improve the YS of FSW Mg alloys by texture modification via subsequent tension and annealing.