The roller bearing fault diagnosis methods with harmonic wavelet packet and multi-classification relevance vector machine

2015 
Roller bearings are widely used elements in rotary machines. How to monitor the working conditions of roller bearings are focus study in the world. Monitoring the vibration signals of roller bearings is important indirect mean for that they reveal the characteristics and feature of roller bearing faults. Therefore, monitor the vibration signals and diagnose the working states of roller bearings are widely used to ensure the safety operation of the machines. This paper studies a novel roller bearing faults discrimination method with harmonic wavelet packet and Multi-classification Relevance Vector Machine (MRVM). Indeed, the fault discrimination is a pattern recognition process including feature extraction and faulty patterns recognition. Therefore, this paper collects vibration signals and decomposes them with harmonic wavelet packet. After the wavelet coefficients of each node are available, compute the vector energy by corresponding coefficients. The feature vector is prepared after the vector energy has been standardized. With MRVM, the paper proposes three fault discrimination methods in order to identify good bearing, bearing with inner race fault, bearing with outer race fault and bearing with roller fault. The Decision Tree (DT) model, One Against Rest (OAR) model and One Against One (OAO) model are used to propose the classification methods respectively. The proposed OAO model is simplified in order to improve the computation efficiency and simplify the architecture of the model. Finally, capture the vibration signal from the roller bearing stand of electric engineering lab and the roller bearing fault simulation stand QPZZ-II to illustrate the proposed methods. The proposed feature extraction method with harmonic wavelet packet is compared with conventional wavelet packet. With the previous feature vectors, the accuracy and efficiency of the three fault discrimination methods are compared. The accuracy and efficiency of three fault discrimination methods are compared under different conditions including developing faults, noise involving and several faults developing simultaneously. Experiment results show that the proposed feature extraction method is more effective than conventional method and the simplified OAO-RVM model possess the best fault discrimination accuracy and DT-RVM model possesses the better computation efficiency.
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