Microstructure evolution and mechanical properties of the electron-beam welded joints of cast Al–Cu–Mg–Ag alloy

Abstract In this work, the microstructures of the electron-beam welded joints of cast Al–Cu–Mg–Ag alloy plate were investigated in terms of the element segregation, grain structure and precipitation behavior by scanning electron microscopy, transmission electron microscopy and atom probe tomography observation as well as differential scanning calorimetry and electron probe micro analysis. The hardness distribution of the weld cross-section was also described using microhardness mapping. A model of strengthening mechanisms was proposed to analysis the microstructure-strength relationship of the welded joint. It is found that the occurrence of softening behavior in fusion zone after welding is closely related to the dissolution of Ω and θ′ strengthening phases. The precipitation of a large number of fine Ω, θ′ plates and some small dispersed precipitates (Ag-rich particles, GP zones and Mg–Ag phases) may be the main reason for the increase in the strength of the welded joint after post-welding heat treatment. It is because the supersaturated solid solution produced after welding due to the rapid cooling rate as well as the strong binding energy between Ag atoms and vacancies/Mg atoms promotes the precipitation of small dispersoids.