Catalysts and process developments for two-stage liquefaction. Quarterly technical progress report, January 1, 1991--March 31, 1991, report No. 40

Research under way in this project centers upon developing and evaluating catalysts and process improvements for coal liquefaction in the two-stage close-coupled catalytic process. Further experimentation was undertaken in a continuous flow unit with Black Thunder coal, where the primary goal was to determine the extent of decarboxylation and changes in the structure of the unconverted coal samples. The preliminary results indicated little conversion of the feed coal to THF solubles at 600{degrees}F, although the conversion did increase with increasing temperature up to 24% at 700{degrees}F. The level of decarboxylation was also low at the above reaction temperatures. Thus, presoaking in a coal-derived solvent or even tetralin does not seem to be an effective means to achieve decarboxylation. Feedstock liquefaction studies were done with Martin Lake lignite in a two-stage continuous flow unit. Conversion to THF solubles was 82-87%. The Martin Lake lignite product was very light and no resid was produced. Sulfur levels in the product were low, although nitrogen levels were relatively high, requiring further processing by hydrotreating. An air-oxidized sample of Martin Lake lignite produced high oxygen containing resid at the expense of distillate, which clearly indicates that air oxidation of lignite is detrimental. The spent catalystmore » from the first stage was severely deactivated and generally, the spent catalysts from both stages were in worse condition than those from a previous run with Black Thunder coal. The completed testing results of Sandia`s NiMo/hydrous titanate oxide (NiMo/HTO) preparations are reported.« less