Silicon carbide based dielectric composites in bilayer sidewall barrier for Cu∕porous ultralow-k interconnects

Dielectric∕metal bilayer diffusion barriers with different silicon carbide films (SiCO, SiCN, and SiC) were fabricated for use in Cu∕porous low-k damascene interconnects. The bilayer sidewall barriers show significant performance improvements in terms of breakdown strength and leakage current characteristics compared with conventional physical vapor deposited metal barriers. SiC∕Ta and SiCN∕Ta bilayer barriers are good candidates for use in Cu∕porous low-k damascene interconnects due to their superior electrical performance even after long-time thermal∕electrical stress. However, the electrical characteristics of SiCO∕Ta bilayer barrier showed a significant degradation after long-time thermal∕electrical stress. This divergence may be attributed to the influence of the underlying dielectric layer on Ta texture in the bilayer barrier structure. The preferred α-phase Ta barrier was formed when deposited on SiCN or SiC, but the β-phase Ta was formed when deposited on SiCO or directly on porous low-k dielectri...