Heat treatment of electron beam melted (EBM) Ti-6Al-4V: microstructure to mechanical property correlations

Purpose The paper presents a wide range of post processing heat treatment cycles performed to Electron Beam Melted (EBM) Ti6Al4V alloy and establishes correlations of heat treat process to microstructure and mechanical property (microhardness). The research also identifies the optimal heat treatment to obtain the best microstructure and mechanical properties (hardness and tensile). Design/methodology/approach Rectangular bars fabricated using EBM was used to study the different heat treatment cycles. A variety of heat treatments from sub s-transus, super s-transus, near s-transus and solution aircool plus ageing were designed. After the heat treatment process, the samples were analysed for, α lath width, prior s grain size, microhardness and nanohardness. Tensile tests were done for the heat treated samples showing most refined α lath structure with uniform globular grains. Findings A clear correlation was observed between α lath width and the microhardness values. The solution aircooled plus aged samples exhibited the best refinement in α-s morphology with uniform equiaxed grains. The tensile properties of the solution aircooled plus aged samples were comparable to that of the EBM printed samples and better than ASTMF1472 specifications. Originality/value There is hardly any prior work related to post processing heat treatment of EBM built Ti6Al4V other than HIP treatments. The variety of heat treatment cycles and its influence in microstructure and properties, studied in this research, gives a clear understanding on how to tailor final microstructures and select the optimal heat treatment process.