Overview and Lessons Learned of the Jefferson Lab Cryomodule Production for the CEBAF 12 GeV Upgrade

2013 
The Continuous Electron Beam Accelerator Facility (CEBAF) at Jefferson Lab is nearing completion of an energy upgrade from 6 to 12 GeV. An integral part of the upgrade is the addition of ten new cryomodules, each consisting of eight seven-cell superconducting radio-frequency (SRF) cavities. An average performance of 100+MV of acceleration per cryomodule is needed to achieve the 12 GeV beam energy goal. The production methodology was for industry to provide and deliver the major components to Jefferson Lab, where they were tested and assembled into cryomodules. The production process begins with an inspection upon receiving of all major components followed by individual performance qualification testing. The SRF cavities received their final chemical processing and cleaning at Jefferson Lab. The qualified components along with all associated hardware and instrumentation are assembled, tested, installed into CEBAF and run through an integrated system checkout in preparation for beam operations. The production process is complete and one of the first completed cryomodules has successfully produced 108 MV of acceleration with a linac beam current of 465 {micro}A.
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