3D face-centered-cubic cement-based hybrid composites reinforced by tension-resistant polymeric truss network

Abstract After 30 years of development, 3D printing technology (3DPT) is becoming increasingly popular in civil engineering field. However, weak interlayer performance and lack of reinforcement significantly limit its application. Nowadays, structural-functional integrated energy-efficient building materials, theoretically requiring a balance of mechanical properties and thermal resistance, are an emerging interdisciplinary research area in civil engineering field. This work proposed a novel digital cement-based manufacture technology by integrating 3D printing technology with casting technology. By incorporating tension-resistant polymeric truss network (PTN), a category of 3D face-centered cubic-inspired cement-based hybrid composites (FCHCs) is proposed. Results show the printed PTN can effectively improve the tension-resistant capacity of cement mortar. The FCHCs not only exhibit a multiple cracking damage characteristic but also a low thermal conductivity compared to traditional cement-based materials. A building energy simulation program was performed to evaluate the effectiveness of FCHCs on the energy savings. It is found that 34% heating energy could be saved for FCHCs building.