Megawatt level composite material wind electricity blade vacuum guiding and forming technique
2009
The invention discloses a vacuum infusion forming process for a megawatt grade composite material wind turbine blade. The process comprises a step of spreading and cladding reinforced material layers in an upper mold cavity and a lower mold cavity of a mould of the blade respectively and a step of solidification, demoulding and product forming, and is characterized by comprises the following steps between the two steps: 1)distributing injection systems on the surfaces of the reinforced material layers; 2) distributing vacuum systems on the outer surface of the injection systems spread and covered with flow channels in the step 1); 3) checking the airtight performance of an vacuumizing opening; 4) mould filling ( filling rubber liquid); and 5), solidification, demoulding and product forming. The vacuum infusion process can complete mould filling in 1.5 hours, improves the forming efficiency of large blades, saves special equipment and achieves low production costs. Products formed by the process are uniform in quality distribution and good in process repeatability, and can reduce volatilization of harmful gases and environmental pollution and ensure heath of operators and are easy to promote and use compared with a hand lay up process and a wet spreading process.
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