Solute segregation to grain boundaries and free surfaces in an FeSi multicomponent alloy

Abstract Solute segregation was measured at both the {310} symmetrical tilt grain boundary and the (310) free surface of a sample of an Fe-6at%Si alloy containing traces of P, S, N and C at 873 K. Large phosphorus enrichment and silicon depletion characterize the grain boundary segregation in spite of a different bulk concentration of nitrogen. The surface segregation in nitrogen-containing samples is controlled by strong cosegregation of Si and N, resulting in the formation of a stable Si x N y 2D surface compound, whereas pronounced surface segregation of sulphur dominates in denitridized samples. The differences of grain boundary and surface segregation are discussed as a kind of “anisotropy of interfacial segregation” on the basis of Guttmann's theory with different values of free energies of segregation to grain boundary and free surface. They also suggest that the measurements of surface segregation cannot be unambiguously used for predicting the grain boundary segregation. In some non-brittle multicomponent systems, a better way of predicting segregation behavior at grain boundaries would be the measurement of grain boundary segregation in a related system with solute concentrations that cause embrittlement. The findings can then be applied to the required alloy composition on the basis of Guttmann's theory.