Rolling Silver Nanowire Electrodes: Simultaneously Addressing Adhesion, Roughness, and Conductivity

Silver nanowire mesh electrodes represent a possible mass-manufacturable route toward transparent and flexible electrodes for plastic-based electronics such as organic photovoltaics (OPVs), organic light emitting diodes (OLEDs), and others. Here we describe a route that is based upon spray-coated silver nanowire meshes on polyethylene terephthalate (PET) sheets that are treated with a straightforward combination of heat and pressure to generate electrodes that have low sheet resistance, good optical transmission, that are topologically flat, and adhere well to the PET substrate. The silver nanowire meshes were prepared by spray-coating a solution of silver nanowires onto PET, in air at slightly elevated temperatures. The as-prepared silver nanowire electrodes are highly resistive due to the poor contact between the individual silver nanowires. Light pressure applied with a stainless steel rod, rolled over the as-sprayed silver nanowire meshes on PET with a speed of 10 cm s–1 and a pressure of 50 psi, resu...