Productivity enhancement in a cross-flow ultrafiltration membrane system through automated de-clogging operations

Abstract A membrane system only has a limited operational lifetime, whereby it becomes so severely fouled that continued operation must be stopped. In the cross-flow configuration of membrane filtration of wastewater, both increased cross-flow velocities and decreased operational transmembrane pressures can be used to decrease membrane fouling and extend the life cycle of the membrane separation process. The study found that an optimised usage of two de-clogging techniques, with a 1 h production period followed by a 1 min relaxation period and then a 1 min high cross-flow rate period, resulted in a net productivity increase of 14.8%. The study involved a detailed investigation into the utilization of two automated cleaning techniques to reduce fouling problems encountered when cross-flow membrane systems are operated with high permeate flux rates. The two cleaning techniques studied were periodic membrane relaxation and a periodic high rate cross-flow. During both the relaxation and high rate cross-flow periods, permeate production was stopped. This results in an operational loss in productivity. When each cleaning technique was operated individually, there was a net productivity decrease of 0.7%, due to the 3.2% operational loss due to cleaning technique being implemented. The system was developed using a Programmable Logic Controller (PLC) and a Supervisory Control and Data Acquisition (SCADA) system to accurately control and monitor the process.