Statistical analysis of the fracture strengths of aluminum alloy–alumina (Al2O3) particulate composites

The mechanics of composite materials and their “fracture behaviors” are relatively complex phenomena to analyze and establish due to their inconsistent process stability and reliability, combined with production and related processing problems. In this work, an attempt has been made to statistically analyze the tensile behavior of metal matrix composites. Composites of aluminum alloy containing 5–20% volume fraction of Al2O3 particles of 15 µm size were prepared by adding alumina particles to a vigorously agitated semi-solid aluminum alloy. Prior to this, alumina particles were subjected to preheating at 800 °C for 5 h. Particles were then added to the aluminum alloy and further heated to 850 °C by using a mixer in a nitrogen medium. A total of 20 tension tests were performed for each volume fraction according to ASTM Standards B557 and using these test data, the initial estimators for an empirical model were obtained. Using this empirical model, the reliability of the composite characteristics in terms of its tensile strength was assessed. Another significant implication of the present study is proving the ability and utility of the Weibull statistical distribution for describing the experimentally measured data on the tensile strength of metal matrix composites, in a more appropriate manner.