Sophorolipid Amine Oxide Production by a Combination of Fermentation Scale-up and Chemical Modification

Production scale-up of high-purity diacetylated C18:1 sophorolipid lactone was demonstrated from lab to pilot scale with the Starmerella bombicola lactone esterase overexpression strain (oe sble) as production organism. The 150 L fermentation using oleic acid and yeast extract, characterized by a titer of 199 g/L and a volumetric productivity of 0.9 g/L·h, was most successful in obtaining a highly pure (>98%) and uniform (96% C18:1 SL lactone) sophorolipid product suitable for chemical derivatization. The fermentation product was subsequently modified to produce sophorolipid amine oxides, which cannot be produced enzymatically. First, the fermentation product was transformed into an intermediate sophorolipid aldehyde via methanolysis and protection of the sugar head through acetylation and ozonolysis. This aldehyde intermediate was then used for the synthesis of the sophorolipid amine oxides via reductive amination, oxidation, and deprotection of the sugar head. The total yield of this synthetic pathway a...