Polymerization of 1,3-butadiene catalyzed by a thermal robust, high selective and active iron catalyst: An applicable recipe for producing syndiotactic 1,2-polybutadiene

Abstract A novel class of organic phosphates were synthesized and applied in iron catalyst as additive for 1,2-syndiotactic polymerization of 1,3-butadiene in combination with aluminum alkyls (Al i− Bu 3 or AlEt 3 ) in hexane at industrial favorable 50–100 °C. Remarkable enhanced polymer productivity (up to 486 kg (polymer)/mol(Fe) h) and excellent 1,2-syndiotactic regularity have been achieved at 50–100 °C in all examing cases. All the polymers obtained under various polymerization conditions possess prevailingly 1,2 inserted homo-sequences up to 94.7% 1,2-selectivity in syndiotactic arrangements (up to 94.4%, denoted by rrrr ) with melting point ranging from 170 to 182 °C. The current in-situ generated catalyst systems feature high productivity, selectivity, robustness (e.g. high thermal stability, good tolerance to poisons and environmentally friendly hexane as solution polymerization medium) and single-site behaviour. These all extend the practical usefulness of these versatile phosphates assisted catalyst, and they are promising candidates to act as ancillary additive for industrial applicable 1,2-syndiotactic polymerization of 1,3-butadiene.