Additive Manufacturing of Multi Layered Bioactive Materials with Improved Mechanical Properties: Modelling Aspects

Multilayered laminate structures obtained by coating of ultrafine-grained metallic materials with bioactive and multifunctional composite coatings are considered for biomedical applications. Laser-assisted densification of multiple materials using laser cladding and selective laser melting is an alternative route to reduce the risk of early implant failure allowing for faster and cheaper fabrication. To understand the cooperative relationships between different factors that cam influence the manufacture of such bioactive laminates reflecting in their bioactivity and mechanical properties, the multi scale numerical modelling is applied. This work presents resent advances on development of integrated numerical models including generation, melting and solidification of the powder bed, considering surface flow, wettability, surface tension and other physical phenomena, specific mechanical and thermo-mechanical aspects and microstructure evolution.