Effect of Processing Parameters on the Morphology of PVDF Electrospun Nanofiber

Electrospinning is a process that produces continuous polymer fibers with diameters in the submicron range through the action of an external electric field imposed on a polymer solution or melt. Because of the tiny diameter in several hundreds of nanometers and the high porosity, electrospun membranes show potential applications in extensive areas such as filtration systems, biomedical tissue templates, drug delivery membranes, and so on. In the electrospinning process, some parameters such as polymer concentration, feeding rate of the polymer solution, additives, humidity, viscosity, surface tension, applied voltage, and nozzle-to ground collector distance will affect the fiber diameter and morphology. In this work, we have evaluated the effects of two processing parameters including the flow rate of the polymer solution and nozzle-to ground collector distance, on the morphology of the fibers formed. The solutions used in the electrospinning experiments were prepared using Poly(vinylidene fluoride) (PVDF). This material was dissolved in N,N-dimethylformamide (DMF) to make solutions with concentrations of 20 wt%. These solutions was electrospun using a 5 mL plastic syringe with an 8 gauge stainless needle at an applied voltage of 20.0 kV, a flow rate of 0.02-0.04 mL/min and nozzle-to ground collector distance of 12 and 15 cm. Electrospinning of PVDF polymer solution was performed in horizontal alignment having a grounded aluminum foil which serves as a collector. The nanofibers obtained were characterized by polarizing optical microscope. We find that the low flow rate of the polymer solution and nozzle-to ground collector distance are strongly correlated with the formation of bead defects in the fibers.