Tool wear in cryogenic turning of Ti-6Al-4V alloy

Abstract Though titanium alloys are being increasingly sought in a wide variety of engineering and biomedical applications, their manufacturability, especially machining and grinding imposes lot of constraints. Rapid tool wear encountered in machining of titanium alloys is a challenge that needs to be overcome. Cryogenic machining with liquid nitrogen as coolant is being investigated by researchers to reduce the cutting zone temperatures and enhance the tool life. The effects of cryogenic cooling have been studied on growth and nature tool wear in the present investigation while turning Ti-6Al-4V alloy bars with microcrystalline uncoated carbide inserts under dry, wet and cryogenic cooling environments in the cutting velocity range of 70–100 m/min. Cryogenic cooling by liquid nitrogen jets enabled substantial improvement in tool life through reduction in adhesion–dissolution–diffusion tool wear through control of machining temperature desirably at the cutting zone.