Quality Assessment during Incubation Using Image Processing.

The fertilized egg is an indispensable production platform for making egg-based vaccines. This study was divided into two parts. In the first part, image processing was employed to analyze the absorption spectrum of fertilized eggs; the results show that the 580-nm band had the most significant change. In the second part, a 590-nm-wavelength LED was selected as the light source for the developed detection device. Using this device, sample images (in RGB color space) of the eggs were obtained every day during the experiment. After calculating the grayscale value of the red layer, the receiver operating characteristic curve was used to analyze the daily data to obtain the area under the curve. Subsequently, the best daily grayscale value for classifying unfertilized eggs and dead-in-shell eggs was obtained. Finally, an industrial prototype of the device designed and fabricated in this study was operated and verified. The results show that the accuracy for detecting unfertilized eggs was up to 98% on the seventh day, with the sensitivity and Youden’s index being 82% and 0.813, respectively. On the ninth day, both accuracy and sensitivity reached 100%, and Youden’s index reached a value of 1, showing good classification ability. Considering the industrial operating conditions, this method was demonstrated to be commercially applicable because, when used to detect unfertilized eggs and dead-in-shell eggs on the ninth day, it could achieve accuracy and sensitivity of 100% at the speed of five eggs per second.