The demonstration of a dense and stable circumferential layer in the subsurface of polyacrylonitrile fibers for carbon fibers

The radial structure of polyacrylonitrile (PAN) copolymer fibers was investigated quantitatively by etching layer by layer in an improved permanganic etchant; meanwhile the effect of the etchant on the fiber surface was taken into consideration. The aggregated structure (crystal size, crystallinity, orientation and density) and thermal stability of each circumferential layer of PAN fibers were determined in detail according to a model proposed in the study. A denser layer with a thickness of about 1 µm was observed in the subsurface (2 µm from the PAN fiber surface), possessing a greater crystal size and crystallinity as well as a relatively higher thermal stability than other layers. This layer was considered to be a barrier for the diffusion of oxygen into PAN fibers during the stabilization and accelerated the formation of a core-shell structure in the resulting carbon fibers.