Effect of ion beam etching on the surface roughness of bare and silicon covered beryllium films

Abstract Due to low density, high mechanical rigidity and thermal conductivity, ease of machining beryllium is one of the most promising materials for space mirrors, including for studies of the solar corona in the wavelength range of 13–30.4 nm. An obstacle to the widespread use of this material is its large surface roughness after mechanical polishing. In this paper, using samples of 200 nm thick beryllium films deposited on silicon substrates and polished bulk beryllium, we studied the main aspects of using ion-beam etching for finish polishing of beryllium. We present the results of investigation pertaining to the influence of the neon ion energy and angle of incidence on the beryllium films surface roughness. We measured the etching rates depending on the angle of incidence and energy of neon ions. We found that 400 eV is the optimal energy for neon ion etching ensuring slight surface roughness smoothing in the range of incidence angles of ± 40°. The deposition of 200 nm amorphous silicon films onto beryllium and their subsequent etching with the 800 eV argon ions improve the effective surface roughness integrated across the range of the spatial frequencies of 0.025–60 μm − 1 , from σ eff  = 1.37 nm down to σ eff  = 0.29 nm. The effectiveness of the smoothing technology for X-ray applications has been confirmed by the results of the study of the reflective properties of the Mo/Si mirrors deposited on the substrate. The reflectivity at a wavelength of 13.5 nm increased from 2% for the substrates with the surface roughness of σ eff  = 2.3 nm (the roughness value corresponds to the as-prepared bulk Be substrates and is taken from the literature) up to 67.5% after the smoothing technology.