A resonant DC-to-DC converter operating at 22 megahertz

An experimental DC-to-DC converter prototype based on a zero-voltage switching, resonant circuit topology is described. The converter is suitable for mounting directly on a circuit card. The unit provides a regulated 5 V output at power levels up to 50 W with an input between 40 and 60 V. The switching frequency is between 20 and 24 MHz, depending on the input voltage and load. Differential input and output ripple and EMI are extremely low and somewhat difficult to measure. The converter prototype has been designed to demonstrate compatibility with a fully automated assembly process based on surface-mount technology. Solutions are presented to a number of problems, including MOSFET gate-drive and rectifier diode capacitance, that have seriously limited the performance of high-frequency converters operating with useful input and output voltages. >