Effect of annealing treatment on microstructure evolution and creep behavior of a multiphase Ni3Al-based superalloy

Abstract The microstructure evolution and creep behavior of a novelly designed as-cast Ni 3 Al-based superalloy with multiphase configuration are investigated by high-temperature annealing treatments. The as-cast microstructure comprises dominant γ′+γ dendritic and less (~19.37 vol%) interdendritic β areas, annealing treatments at 1160–1280 °C promoted the growth of γ' Ⅰ phase in the γ'+γ dendrite, during which the interdendritic β phase aggregated and coarsened rapidly in width with keeping its relatively constant volume fraction. Meanwhile, the annealing treatments significantly promoted the precipitation of quasi-spherical α-Cr phase particles within the β phase. The original as-cast microstructure exhibited inferior creep resistance at 800 °C/200 MPa with the shortest creep rupture life of 194 h, however, the annealing treatments at 1160–1280 °C prolonged the creep rupture life to beyond 611 h. Although the steady-state creep rate was gradually reduced with increasing annealing temperatures, the creep ductility was degraded by higher-temperature annealing at 1240 and 1280 °C compared with original as-cast microstructure. The 1160 °C annealed microstructure exhibited the longest creep rupture life of 665 h and the maximum creep strain to fracture of 3.21%, while the minimum steady-state creep rate was obtained on account of the largest γ' Ⅰ phase sized 0.91 µm after annealing at 1280 °C. Despite its positive role in the castability, thermoplasticity and weldability of the explored multiphase Ni 3 Al-based superalloy, interdendritic β phase has negative effects on the creep properties due to its incoherent existence with the dominant γ′+γ dendrite.