Particle Size Distribution Analysis of Industrial Colloidal Slurries using ultrasonic spectroscopy

Several solid-liquid suspensions containing submicron particles at moderate to high concentrations (5 to 50 volume percent) are encountered in industrial slurry processing. Measurements of ultrasonic attenuation spectra are used in a newly developed AcoustoPhor particle analysis system to get particle size distributions of such colloidal suspensions. This paper deals with the performance evaluation of the AcoustoPhor system. The automated ultrasonic spectrometer component of the AcoustoPhor system was tested using a reference silicone liquid for its accuracy and precision. The particle size distribution (PSD) estimation capabilities were evaluated using a set of well-dispersed slurries covering a wide range of particle concentrations. Sensitivity to process variations was evaluated in field tests at a pigment manufacturing plant. The AcoustoPhor system appears to be capable of providing reliable PSD data for inorganic pigment slurries with particle diameters ranging from 0.01 to 100 micrometers at particle concentrations as high as 50 volume percent.