A New Catalytic System (2-PhInd)2ZrMe2/Al(iso-Bu)3 for the Synthesis of Stereoblock Polypropylene

A new efficient two-component homogeneous system consisting of (2-PhInd)2ZrMe2 and Al(iso-Bu)3 cocatalyst was developed for the synthesis of elastomeric stereoblock polypropylene. The catalytic behavior of this system was studied in toluene and liquid propylene. It was shown that a change in the Al/Zr molar ratio enables one to vary the system activity, the kinetic characteristics of the polymerization process, and the properties of polypropylene over wide ranges. For example, an increase in the Al/Zr ratio from 50 to 300 mol/mol is accompanied by an increase in the activity by a factor of 4, an increase in the molecular weight from 80 000 to 220 000, and a decrease in isotactic pentad content from 39 to 16%. It was found that the polymerization rate is proportional to the concentration of Al(iso-Bu)3 and to the square of the monomer concentration. Some assumptions about the nature of active centers and about reactions leading to the formation of these centers were made. A model for the formation of sequences of isotactic and atactic blocks was proposed. This model takes into account the multiple inversion of the active center (fast dynamic equilibrium) from the iso-specific to the nonspecific state during chain growth. This inversion is due to the coordination of an additional Al(iso-Bu)3 molecule. This model satisfactorily describes the pentad composition of polypropylene samples as a function of the Al/Zr ratio.