Experimental studies on the adhesion strength of a polymer-metal bond depending on the contact zone geometry

Theoretical investigation of the stress-strain state at special points of constructions, e.g., in adhesion joints, has demonstrated that the stress state in the contact zone strongly depends on the configuration of the zone. In order to verify these results, some experiments were carried out. Cylindrical polymer specimens having a circular groove at one of its ends were cemented to steel mushrooms and tested for abruption in tension and cantilever bending. The experiments showed that the adhesive strength depended on the profile of the joint and had a maximum at the optimum value of the angle of the joint and a minimum when the groove was absent. The ratio between the maximum and minimum strength values was 1.5 in tension and 2.5 in bending. The greater effect in the latter case can be explained by the high gradient of the stresses in bending. The experimental results confirmed the possibility of controlling the adhesive strength by changing the contact geometry in accord with the stress-strain calculations.