New strategy of S,N co-doping of conductive-copolymer-derived carbon nanotubes to effectively improve the dispersion of PtCu nanocrystals for boosting the electrocatalytic oxidation of methanol

Abstract Efficacious regulation of the geometric and electronic structures of carbon nanomaterials via the introduction of defects and their synergy is essential to achieving good electrochemical performance. However, the guidelines for designing hybrid materials with advantageous structures and the fundamental understanding of their electrocatalytic mechanisms remain unclear. Herein, superfine Pt and PtCu nanoparticles supported by novel S,N-co-doped multi-walled CNT (MWCNTs) were prepared through the innovative pyrolysis of a poly(3,4-ethylenedioxythiophene)/polyaniline copolymer as a source of S and N. The uniform wrapping of the copolymer around the MWCNTs provides a high density of evenly distributed defects on the surface after the pyrolysis treatment, facilitating the uniform distribution of ultrafine Pt and PtCu nanoparticles. Remarkably, the Pt1Cu2/SN-MWCNTs show an obviously larger electroactive surface area and higher mass activity, stability, and CO poisoning resistance in methanol oxidation compared to Pt/SN-MWCNTs, Pt/S-MWCNTs, Pt/N-MWCNTs, and commercial Pt/C. Density functional theory studies confirm that the co-doping of S and N considerably deforms the CNTs and polarizes the adjacent C atoms. Consequently, both the adsorption of Pt1Cu2 onto the SN-MWCNTs and the subsequent adsorption of methanol are enhanced; in addition, the catalytic activity of Pt1Cu2/SN-MWCNTs for methanol oxidation is thermodynamically and kinetically more favorable than that of its CNT and N-CNT counterparts. This work provides a novel method to fabricate high-performance fuel cell electrocatalysts with highly dispersed and stable Pt-based nanoparticles on a carbon substrate.