Using a recyclable acid hydrotrope and subsequent short-term ultrasonic pretreatment to facilitate high-value lignin extraction and high-titer ethanol production

Pretreatment to enhance the enzymatic digestibility of cellulose usually alters the structure of lignin, resulting in subsequent inferior depolymerization and utilization. Herein, a physicochemical pretreatment strategy, specifically, using a recyclable acid hydrotrope (p-toluenesulfonic acid, p-TsOH) followed by 10 s of ultrasonic treatment, was developed to facilitate high-value lignin extraction from lignocellulosic biomass and improve enzymatic hydrolysis for high-titer ethanol production. The wood material (poplar) was first treated with the recyclable p-TsOH aqueous solution under mild conditions (C80T80t15) to extract the lignin. The obtained lignin exhibited excellent properties, including a high hydroxyl (OH) content (4.19 and 4.07 mmol/g of aliphatic and phenolic OH, respectively), abundant β-O-4 aryl ether linkages (60%), a low Mw (3357 ± 121 g/mol), and a narrow polydispersity (2.28, Mw/Mn), according to the results from FTIR spectroscopy, TGA, 31P NMR spectroscopy, 2D-HSQC NMR spectroscopy, and GPC. The pretreated substrates were then subjected to 10 s of ultrasonication to improve the enzymatic saccharification and finally afford ethanol by quasi-simultaneous enzymatic saccharification and fermentation (Q-SSF). The highest ethanol concentration (40.08 ± 3 g/L) was obtained after 60 h of fermentation, and the residual glucose concentration was only 4.22 ± 1 g/L; this experimental ethanol yield was equivalent to the theoretical ethanol yield of 81.87 ± 4% based on the glucan content. In short, this pretreatment method simultaneously enhanced the accessibility of cellulose to enzymatic hydrolysis and provided high-value lignin.