Engineering, design and prototype tests of a 3.9 GHz transverse-mode superconducting cavity for a radiofrequency-separated Kaon beam

A research and development program is underway to construct superconducting cavities to be used for radiofrequency separation of a kaon beam at Fermilab. The design calls for installation of twelve 13-cell cavities operating in the 3.9 GHz transverse mode with a deflection gradient of 5 MV/m. We present the mechanical, cryogenic and vacuum design of the cavity, cryomodule, rf power coupler, cold tuner and supporting hardware. The electromagnetic design of the cavity is presented in a companion paper by Wanzenberg and McAshan (2001). The warm tuning system (for field flatness) and the vertical test system will be presented along with test results of bench measurements and cold tests on single-cell and five-cell prototypes.