A method of manufacturing a carbon fiber shell

2011 
The invention discloses a manufacturing method of a carbon fiber shell. The manufacturing method of the carbon fiber shell comprises the following steps of: preprocessing: weaving carbon fiber tows into a certain structure, and then pre-dipping the weaved carbon fiber materials in resin; hot embossing and curing: carrying out the operations of hot embossing and curing to the carbon fiber materials pre-dipped in resin on a hot embossing machine, obtaining carbon fiber sheets, and then cooling and demolding; processing: processing the carbon fiber sheets into a required structure on a CNC (computer numerical control) machine; in-mold injection molding: spraying hot melt adhesive on the carbon fiber sheets, drying and then putting the processed carbon fiber sheets into an injection mold of the injection molding machine to be molded into products; and surface processing: oiling, polishing and printing the surface of products, and the like. In the manufacturing method, the hot melt adhesive is melted at the high temperature of the plastic materials when in injection molding, thus the plastic materials and the carbon fiber sheets are bonded together, and the carbon fiber sheets cannot drop off easily.
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