Comparison of Conductor-Temperature Calculations Based on Different Radial-Position-Temperature Detections for High-Voltage Power Cable

In this paper, the calculation of the conductor temperature is related to the temperature sensor position in high-voltage power cables and four thermal circuits—based on the temperatures of insulation shield, the center of waterproof compound, the aluminum sheath, and the jacket surface are established to calculate the conductor temperature. To examine the effectiveness of conductor temperature calculations, simulation models based on flow characteristics of the air gap between the waterproof compound and the aluminum are built up, and thermocouples are placed at the four radial positions in a 110 kV cross-linked polyethylene (XLPE) insulated power cable to measure the temperatures of four positions. In measurements, six cases of current heating test under three laying environments, such as duct, water, and backfilled soil were carried out. Both errors of the conductor temperature calculation and the simulation based on the temperature of insulation shield were significantly smaller than others under all laying environments. It is the uncertainty of the thermal resistivity, together with the difference of the initial temperature of each radial position by the solar radiation, which led to the above results. The thermal capacitance of the air has little impact on errors. The thermal resistance of the air gap is the largest error source. Compromising the temperature-estimation accuracy and the insulation-damage risk, the waterproof compound is the recommended sensor position to improve the accuracy of conductor-temperature calculation. When the thermal resistances were calculated correctly, the aluminum sheath is also the recommended sensor position besides the waterproof compound.