Permeability Modeling Considering Microstructure of Preform

Liquid molding processes are becoming more popular among the composite manufacturing industries due to their versatility and economy among other merits. In analyzing the flow during the process, permeability is the most important parameter. Permeability has been regarded as a property of the porous medium. However, in many practical cases, the value may vary depending on the flow conditions such as the flow rate. It is speculated that this deviation is caused by inhomogeneous microstructure of the medium. In this study, numerical simulations as well as experimental measurements have been done to investigate the cause of deviation. Microstructure of porous medium was modeled as an array of porous cylinders. Resin flow through the array was simulated numerically. Simulations were performed for two different flow conditions, namely saturated flow and unsaturated flow. Based upon the results, permeabilities were estimated and compared for the two flow conditions. In addition, a model was proposed to predict the permeability for different flow conditions. Results showed that experimental data were in agreement with the prediction by the model.