The effect of an Al-based cellular structure on the thermal performance of a zeolite-based hybrid heat accumulator

Abstract The heat accumulator designed for the purposes of this study consists of two chambers with metal foam structures and honeycomb segments casted by the means of investment casting from an Al Si alloy. The cellular metal castings, characterized by a relatively large coefficient of thermal conductivity, provide rapid transport of heat energy from the source to the heat storage materials (paraffin or zeolite). In order to simulate the conditions of solar heating, two outdoor halogen reflectors were used for the heating stage. Multiple long-term cycles of charging and discharging of this heat accumulator, with and without porous metallic inserts to improve the thermal conductivity and increase the heat transfer area, were conducted and subsequently analysed. The metal foams are suitable for enhancing heat transfer in a zeolite bed, whereas the durable honeycomb casting is preferable for phase change material. Additionally, the porous foam improves the conditions for transporting vapour during dehydration/hydration. The application of cast inserts in the zeolite chamber helped to decrease the temperature gradient to below 50 °C. The overall amount of energy stored in the hybrid TES unit equaled 7676.4 kJ (2.14 kWh).