Large scale synthesis and propylene purification by a high-performance MOF sorbent Y-abtc

Abstract Olefin/Paraffin separation, especially propylene purification from propane, is of extreme commercial importance as it produces chemical feedstock for synthetic plastics such as polypropylene. As an alternative to cryogenic distillation commonly used to purify these mixtures, the use of solid porous materials for adsorptive separation offers a more energetically efficient route. Metal-Organic Frameworks (MOFs) have shown great promise as adsorptive separation candidates in recent years. However, reports of these materials for the purification of C3 hydrocarbons exclusively provide insight of their performance in small scale laboratory settings. Single component isotherms and breakthrough curves are typically tested in the milligrams to gram scale. Herein, we present a scale-up, one-pot synthesis of a robust MOF with high propylene/propane selectivity. The organic linker 3,3′,5,5′-azobenzene-tetracarboxylic acid (H4abtc) and its yttrium-based MOF, Y-abtc, are both synthesized at the hundred-gram scale. Furthermore, we perform large-scale breakthrough experiments at the same scale. Our results show that Y-abtc samples synthesized from the one-pot 100 g scale reactions retain high crystallinity and size-exclusion based mechanism for the separation of propane/propylene mixtures. The same polymer-grade purity of propylene (>99.5%) is achieved as in the case of small scale (∼1 g) experiments.