SiC-based sandwich material for Flow Channel Inserts in DCLL blankets: Manufacturing, characterization, corrosion tests

Abstract Flow Channel Inserts (FCIs) are key elements in a DCLL blanket concept for DEMO, since they provide the required thermal insulation between the He cooled structural steel and the hot liquid PbLi flowing at ≈700 °C, and the necessary electrical insulation to minimize MHD effects. In this work a SiC-based sandwich material is proposed for FCIs, consisting of a porous SiC core covered by a dense CVD-SiC layer. A method to produce the porous SiC core is presented, based on combining a starting mixture of SiC powder with a spherical carbonaceous sacrificial phase, which is removed after sintering by oxidation, in such a way that a microstructure of spherical pores is achieved. Following this technique, a porous SiC material with low thermal and electrical conductivities, but enough mechanical strength was produced. Samples were covered by a 200 μm thick CVD-SiC coating to form a SiC-sandwich material. Finally, corrosion tests under static PbLi were performed, showing that such a dense layer offers a reliable protection against static PbLi corrosion.