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Aerogels for electronics

1994 
In addition to their other exceptional properties, aerogels also exhibit unusual dielectric and electronic properties due to their nano-sized structures and high porosities. For example, aerogels have the lowest dielectric constants measured for a solid material (having values approaching 1.0); they have exceptionally high dielectric resistivities and strengths (i.e., ability to insulate very high voltages); they exhibit low dielectric loss at microwave frequencies; and some aerogels are electrically conductive and photoconductive. These properties are being exploited to provide the next generation of materials for energy storage, low power consumption, and ultra-fast electronics. We are working toward adapting these unusual materials for microelectronic applications, particularly, making thin aerogel films for dielectric substrates and for energy storage devices such as supercapacitors. Measurements are presented in this paper for the dielectric and electronic properties of aerogels, including the dielectric constant, loss factor, dielectric and electrical conductivity, volume resistivity, and dielectric strength. We also describe methods to form and characterize thin aerogel films which are being developed for numerous electronic applications. Finally, some of the electronic applications proposed for aerogels are presented. Commercialization of aerogels for electronics must await further feasibility, prototype development, and cost studies, but they are one of the key materials and are sure to have a major impact on future electronics.
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