Prediction of Type IV creep failure of a seam-welded mod. 9Cr-1Mo elbow based on microscopic damage simulation

AbstractUtilising the random-fracture-resistance model of grain boundaries, micro-macro combined creep damage simulation was applied to the prediction of the distribution of small defects in the FGHAZ (fine-grained heat-affected zone) of longitudinal welds in an actual-size elbow of modified 9Cr-1Mo (9Cr-1MoVNb) steel subject to internal pressure at 923 K. Based on the simulation results, a prediction scheme for the final rupture life of welds was considered using the damage mechanics concept together with effective stress. The applicability of nonlinear fracture mechanics was also discussed, assuming the initial crack length determined from the microscopic simulation results. The results thus obtained are summarized as follows: As the simulation results showed, the peaks of small defect density in the subsurface could be predicted, corresponding well with the observed results. Final failure life prediction based on the damage mechanics concept was found to be applicable, by considering both the final fai...