Melt electrowritten scaffolds with bone-inspired fibrous and mineral architectures to enhance BMP2 delivery and human MSC osteogenesis

Material micro-architecture and chemistry play pivotal roles in driving cell behaviour. Bone at a cellular level consists of arranged fibres with a cross-fibrillar mineral phase made up of curved nano-sized needle shaped crystals. This nano-structured mineral architecture can bind and stabilise proteins within bone for centuries and thus holds promise as a strategy for therapeutic delivery in regenerative medicine. Herein, we use melt electrowriting (MEW) technology to create fibrous 3D PCL micro-architectures. These scaffolds were further modified with an extrafibrillar coating of plate shaped micron-sized calcium phosphate crystals (pHA), or with a novel extrafibrillar coating of needle shaped nano-sized crystals (nnHA). A third scaffold was developed whereby nano-sized crystals were placed intrafibrillarly during the MEW process (iHA). X-ray diffraction revealed altered crystal structure and crystallinity between groups, with hydroxyapatite (HA) being the primary phase in all modifications. Water contact angle was investigated revealing increased hydrophilicity with extrafibrillar coatings, while tensile testing revealed enhanced stiffness in scaffolds fabricated with intrafibrillar HA. Biological characterisation demonstrated significantly enhanced human stem/stromal cell mineralisation with extrafibrillar coatings, with a 5-fold increase in mineral deposition with plate like structures and a 14-fold increase with a needle topography, demonstrating the importance of bone mimetic architectures. Given the protein stabilising properties of mineral, these materials were further functionalised with BMP2. Extrafibrillar coatings of nano-needles facilitated a controlled release of BMP2 from the scaffold which further enhanced mineral deposition by osteoprogenitors. This study thus outlines a method for fabricating scaffolds with precise fibrous micro-architectures and bone mimetic nano-needle HA extrafibrillar coatings which significantly enhance mesenchymal stem/stromal cell (MSC) osteogenesis and therapeutic delivery and thus hold great promise for bone tissue regeneration.