Unusual layer-by-layer growth of epitaxial oxide islands during Cu oxidation.

Elucidating metal oxide growth mechanisms is essential for precisely designing and fabricating nanostructured oxides with broad applications in energy and electronics. However, current epitaxial oxide growth methods are based on macroscopic empirical knowledge, lacking fundamental guidance at the nanoscale. Using correlated in situ environmental transmission electron microscopy, statistically-validated quantitative analysis, and density functional theory calculations, we show epitaxial Cu2O nano-island growth on Cu is layer-by-layer along Cu2O(110) planes, regardless of substrate orientation, contradicting classical models that predict multi-layer growth parallel to substrate surfaces. Growth kinetics show cubic relationships with time, indicating individual oxide monolayers follow Frank-van der Merwe growth whereas oxide islands follow Stranski-Krastanov growth. Cu sources for island growth transition from step edges to bulk substrates during oxidation, contrasting with classical corrosion theories which assume subsurface sources predominate. Our results resolve alternative epitaxial island growth mechanisms, improving the understanding of oxidation dynamics critical for advanced manufacturing at the nanoscale. Understanding metal oxide growth mechanisms is essential for the precise design and fabrication of nanostructured oxides. Here, the authors use correlated in situ ETEM, data analysis, and DFT to show an unusual layer-by-layer adatom growth mechanism of 3D epitaxial Cu2O nano-islands, regardless of substrate orientation.