High-modulus steels reinforced with ceramic particles through ingot casting process

High Young's modulus steels can be fabricated based on the concept of metal matrix composites. In this paper, a number of reinforcing ceramic phases with high Young's modulus are assessed and selected to design compositions for high-modulus steels based on thermodynamic calculations. The steel matrix composites reinforced with boride and carbide phases are produced through ingot casting and are processed thermomechanically to strips following standard processing routes for automotive products. The results show that the Young's modulus of steels in the as-cast condition can be increased using borides and carbides. However, further down-stream processing via conventional thermomechanical processing leads to a gradual degradation of the Young's modulus due to extensive void formation. The opportunities and challenges of ceramic-reinforced high-modulus steels produced via conventional ingot casting and thermomechanical processing for the automotive market are discussed.