Hot Processing Map of an Al–4.30 Mg Alloy under High One-Pass Deformation

The high one-pass deformation behaviors of mass-produced Al–4.30Mg alloy are investigated in the temperature ranging of 350 °C–500 °C, the strain rate ranging of 0.01 s−1–1 s−1 and the reduction ranging of 50–75%. 3D processing maps are constructed by the superimposition of the instability map and the power dissipation map at the true strain of 0.69, 0.92, 1.20 and 1.38. When the true strain increases from 0.69 to 1.38, the average apparent activation energy (Q) decreases from 140.3 kJ/mol to 112.7 kJ/mol, indicating the reduction of the hot deformation energy barrier. The heating caused by a large strain of 1.38 greatly reduces the Q and improves processing efficiency. The instability regions at the strain of 0.69 appear at two domains, namely 350 °C/1.0 s−1 and 450 °C/1.0 s−1; whereas, the instability regions disappear at the strain of 1.38. The maximum efficiency of power dissipation is about 48%, which occurs at both domains of 440–480 °C/0.01 s−1/0.69 true strain and 470–500 °C/1.0 s−1/1.20 true strain. High-efficiency domains represent the optimized deformation conditions which are verified by stress-strain curves and microstructure characterization, in which the local dynamic recrystallization is observed and the power dissipates mainly by dynamic recrystallization during deformation.