Modelling and experimental studies on heat transfer in the convection section of a biomass boiler

SUMMARY This paper describes a model of heat transfer for the convection section of a biomass boiler. The predictions obtained with the model are compared to the measurement results from two boilers, a 50 kWth pellet boiler and a 4000 kWth wood chips boiler. An adequate accuracy was achieved on the wood chips boiler. As for the pellet boiler, the calculated and measured heat transfer rates differed more than expected on the basis of the inaccuracies in correlation reported in the literature. The most uncertain aspect of the model was assumed to be the correlation equation of the entrance region. Hence, the model was adjusted to improve the correlation. As a result of this, a high degree of accuracy was also obtained with the pellet boiler. The next step was to analyse the effect of design and the operating parameters on the pellet boiler. Firstly, the portion of radiation was established at 3–13 per cent, and the portion of entrance region at 39– 52 per cent of the entire heat transfer rate under typical operating conditions. The effect of natural convection was small. Secondly, the heat transfer rate seemed to increase when dividing the convection section into more passes, even when the heat transfer surface area remained constant. This is because the effect of the entrance region is recurrent. Thirdly, when using smaller tube diameters the heat transfer area is more energy-efficient, even when the bulk velocity of the flow remains constant. Copyright # 2006 John Wiley & Sons, Ltd.